Stationary Concrete Batching Plant

Products

Stationary Concrete Batching Plant

Fixed HZS-series plants built around two aggregate-feed types — direct-feed and skip-hoist — with engineering, environmentally-friendly, and mine-backfill versions engineered on the same proven platform.

Overview

TIANYU's stationary line is built around two aggregate-feed methods. Direct-feed plants move aggregate straight from the storage hopper into the mixer on an inclined belt — compact, high-output, quick to install. Skip-hoist plants lift aggregate to the mixer in a sealed skip on a high-strength steel structure — the most cost-effective, small-footprint choice for engineering sites and export. From these two platforms come the engineering (low total-cost), environmentally-friendly (fully enclosed), and mine-backfill (tailings) versions.

TIANYU stationary concrete batching plant — aggregate batcher, inclined belt, and silos

Direct-Feed Concrete Batching Plant

TIANYU's commercial-grade direct-feed plant uses a unique aggregate direct-feed system: a herringbone-patterned inclined belt moves aggregate straight from the storage hopper into the mixer, removing the intermediate hopper altogether. The structure is simple and quick to install, output is high, and precise measuring scales keep every batch consistent. Independent control software with a scientific feeding order lifts production efficiency while reducing shaft-holding, and the enlarged aggregate bin — with an optional auxiliary loading mechanism — keeps the loader from running flat out. Capacities run HZS50 to HZS150.

TIANYU direct-feed plant with inclined feed belt at an overseas site
  • Simple structure, easy and quick to install
  • TIANYU self-developed mixer (optional) for stable performance and more uniform concrete
  • Each measuring scale precisely designed for accurate batching and smooth discharge
  • High-precision metering, with optional fine powder, water, and admixture equipment
  • Good environmental performance — low dust, low noise, optional protection equipment
  • Intelligent production: optional dual-machine single-operator control, remote control, and ERP integration
TIANYU direct-feed plant with twin cement silos at an overseas desert site
Twin-silo direct-feed plant, commissioned overseas
TIANYU twin-line direct-feed plant with aggregate batchers under a steel canopy
Twin-line commercial batching setup
TIANYU direct-feed plant with inclined belt and enclosed mixing house
Inclined belt feeding the mixing house
ParameterHZS50HZS75HZS100HZS150
Productivitym³/h5075100150
MixerJS1000JS1500JS2000JS2000
Mixer powerkw2×18.52×302×372×55
Max aggregate sizemm80/6080/6080/6080/60
Feeding capacityL1500225030004500
Discharging capacityL1000150020003000
Aggregate hopper capacity4×64×84×12 / 4×154×18 / 4×20
Aggregate batching capacityL1600240032004800
Belt conveying capacityt/h300600600800
Screw conveying capacityt/h4040-7040-7070
Discharge heightm4.04.04.24.2
Installed powerkw110136188188

Skip-Hoist Concrete Batching Plant

The skip-hoist (bucket-type) plant pairs a high-strength steel structure and a large-capacity skip with a precise weighing system, so every batch of aggregate is proportioned and fed accurately. Feeding and mixing are fully sealed, with pulse negative-pressure dust collection at the powder silo for clean, pollution-free operation; reliable shaft-end sealing and high wear-resistant liners and blades extend service life. A complete fault-prevention and alarm system means low-voltage and door-jam problems no longer interrupt production — a cost-effective, compact structure well suited to engineering sites, export delivery, and constrained plots.

TIANYU skip-hoist concrete batching plant with silos, enclosed mixing house, and aggregate batcher
  • Reliable shaft-end sealing technology with high wear-resistant lining plates and blades
  • Anti-stick mixer design that reduces cleaning workload
  • Unique lifting mechanism — smooth start/stop and long steel-wire-rope life
  • Multiple protection mechanisms: rope feeding, top-cushioning, and anti-fall on the hoist
  • Fully sealed feeding and mixing, with pulse negative-pressure dust collection at the silo
  • Accurate weighing with humanized, intelligent operation
  • Complete fault-prevention and alarm system — low-voltage and door-jam issues resolved
TIANYU HZS35 skip-hoist plant with twin cement silos
Twin-silo skip-hoist station
TIANYU HZS75 skip-hoist plant with aggregate batcher
Skip tower, silos, and aggregate batcher
TIANYU HZS50 skip-hoist plant on an overseas site
Compact footprint for constrained plots
TIANYU HZS25 skip-hoist mixer with sealed skip feed and aggregate batcher
Sealed mixer, skip feed, and PLD batcher
ParameterHZS25HZS35HZS50HZS75HZS100/120KHZS150/180K
Productivitym³/h25355075100150
MixerJS500JS750JS1000JS1500JS2000JS2000
Mixer powerkw18.5302×18.52×302×372×55
Max aggregate sizemm60/4060/4080/6080/6080/6080/60
Feeding capacityL75011501500225030004500
Discharging capacityL5007501000150020003000
Aggregate hopper capacity4×44×44×64×84×12 / 4×154×18 / 4×20
Aggregate batching capacityL80012001600240032004800
Belt conveying capacityt/h300300300600600800
Screw conveying capacityt/h40404040-7040-7070
Discharge heightm4.04.04.04.04.24.2
Installed powerkw6275110136188188

Special version

Engineering Concrete Batching Plant

A special version tuned for the total cost of ownership on large infrastructure projects. On-site design keeps civil works shallow and simple; a high proportion of common, high-quality parts holds maintenance cost down; and low installed power, a low batcher loading height, and quick install/dismantle cut power, fuel, labor, and transfer costs across the life of the job. The HZS**Q engineering range spans HZS60Q to HZS270Q.

TIANYU HZS engineering concrete batching plant with cement silo on an overseas site
  • Low procurement cost with high-quality, stable, widely-shared common parts
  • Low temporary-works cost: on-site design, shallow batcher pit, minimal waterproofing and foundation work
  • Low power consumption — small whole-machine power draw
  • Low loader fuel use thanks to a low batcher loading height
  • Low labor cost with an optional one-machine dual-control system, saving an operator
  • Fast, low-cost installation, dismantling, and site-to-site transfer
ParameterHZS60QHZS90QHZS120QHZS180QHZS240QHZS270Q
Productivitym³/h6090120180240270
MixerJS1000JS1500JS2000JS3000JS4000JS4500
Mixer powerkw2×18.52×302×372×552×752×75
Max aggregate sizemm808080808080
Feeding capacityL150022503000450060006750
Discharging capacityL100015002000300040004500
Aggregate hopper capacity4×64×124×184×204×254×25
Aggregate batching capacityL160024003200480064007200
Belt conveying capacityt/h30060060090012001200
Screw conveying capacityt/h40408080110170
Discharge heightm4.04.24.24.24.24.2
Installed powerkw125155200260300320

Special version

Environmentally-Friendly (Fully Enclosed)

A firm, elegant fully-enclosed version whose packaging reduces dust and noise at source. Raw materials are recycled back into production for zero emission, and energy-saving motors deliver green, low-power operation. Equipped with high-efficiency pulse dust removal, sand-grit separation, and slurry-water recycling under integrated central intelligent control — the preferred choice for large commercial-concrete enterprises and precast-component, pipe-pile, and block product plants. Large builds span HZS180 to HZS360.

TIANYU fully enclosed environmentally-friendly concrete batching plant
ParameterHZS180HZS240HZS270HZS300HZS360
Productivitym³/h180240270300360
MixerJS3000JS4000JS4500JS5000JS6000
Mixer powerkw2×552×752×752×904×55
Max aggregate sizemm8080808080
Feeding capacityL45006000675075009000
Discharging capacityL30004000450050006000
Aggregate hopper — steel silo (optional)4×204×254×254×30
Aggregate hopper — underground silo (optional)4×64×64×64×64×6
Aggregate batching capacityL48006400720080009600
Belt conveying capacityt/h9001200120014001400
Screw conveying capacityt/h80110170170170
Discharge heightm4.24.24.24.24.2
Installed powerkw260300320385465

HZS180 productivity is 180 m³/h (the source brochure prints "18").

Special version

Mine Backfill Station

A large-scale version that turns solid mining wastes — tailings and waste rock — into high-strength backfill for underground stopes. Through precise ingredient control, stable slurry preparation, and intelligent remote dispatching, it enhances slope stability, significantly reduces geological hazards, and enables resource utilization of tailings. A decentralized feeding-point design and open gravel chute shorten mixing time, a large mixer cover leaves ample room for maintenance, and gravity water feed removes the need for a water pump. Range HZS180–HZS360.

TIANYU mine backfill station with twin silos and steel structure at a mine site
  • Decentralized feeding-point design that shortens mixing time
  • Open gravel chute for better air convection in the mixer
  • Large mixer cover leaving ample space for maintenance and repair
  • Gravity water feed — no water pump required, saving energy
  • Precise ingredient control and stable slurry preparation for high-strength backfill
  • Intelligent remote dispatching for tailings resource utilization

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