Mixer & Control System

Products

Mixer & Control System

The core components TIANYU builds in-house — the twin-shaft mixing host (the plant's "heart"), the smart electrical control system (its "brain"), and the screw conveyor (its "artery").

Overview

TIANYU develops and builds the core of every plant in-house. The high-efficiency mixing host is the robust "heart"; the smart electrical control system is the intelligent "brain"; and the screw conveyor is the smooth "artery" that keeps powder moving. Together they define the quality and reliability of the whole plant — and each can be supplied on its own to upgrade or complete an existing installation.

CNC fiber laser cutting steel plate in the TIANYU workshop

Key Features

  • JS twin-shaft mixers from JS500 to JS6000, plus HZN-series vertical planetary mixers for PC and pipe-pile work
  • Wear-resistant alloy liners and blades with an optimized water-spray system to prevent shaft locking
  • PLC + industrial-computer control with precise weighing sensors across the whole process
  • Real-time silo level monitoring, high-level alarms, and driver anti-error interlocks
  • Optional ERP / enterprise management integration and remote control
  • Screw conveyors and fully-enclosed pipe-gallery belt conveyors in a range of specifications

Configurations

TIANYU twin-shaft concrete mixing host

High-Efficiency Mixing Host — the "Heart"

A dual-shaft counterflow mixing principle with a sturdy tank structure and high-wear-resistant alloy liners and blades. Digital-display, planer-type double-face boring and milling produces precise holes; an elevated mixer cover with an optimized water-spray system prevents shaft locking — for assured reliability and durability. Twin-shaft mixers span JS500 to JS6000. For high-grade dry-hard concrete — PC production lines, pipe piles, and other precast components — TIANYU also builds HZN-series vertical-shaft planetary mixers, whose dead-angle-free running track gives exceptionally high concrete homogeneity.

TIANYU smart batching plant control system

Smart Electrical Control System — the "Brain"

The electrical control system is the plant's nerve center for high-efficiency, stable operation. It integrates advanced PLCs, industrial computers, and precise weighing-sensor technology to achieve fully automated, precise control from batching and conveying through mixing and discharging. Intelligent powder-silo level terminals show real-time material weight on-screen and across the station network; high-level alarms and independent driver anti-error interlocks prevent burst-silo and wrong-material incidents; and the system can connect to enterprise ERP (BGM) for end-to-end production management.

TIANYU screw conveyor

Screw Conveyor & Belt Conveying — the "Artery"

Seamless steel tubes and precision-machined helical blades, combined with an optimized hanger-bearing design, ensure smooth and stable conveying, in various specifications and lengths for diverse plant layouts. For aggregate, TIANYU also builds fully-enclosed pipe-gallery belt conveyors — high on environmental protection, with hanging rollers, automatic self-regulation, and anti-run-off to keep long conveying runs stable.

Planning a batching plant?

Tell us your production target and site conditions. Our engineers will recommend a configuration and quote within 48 hours.

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